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Aseptic Sampling Valve

keywords: Aseptic Sampling Valve

Sanitary valves are key equipment widely used in industries such as pharmaceuticals, biotechnology, and food processing

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1、 Definition of Sanitary Valves

Sanitary valves refer to valves that meet strict hygiene requirements, and their design, manufacturing, and material selection are all based on meeting hygiene standards in industries such as food and medicine. This type of valve has the characteristics of no dead corners, easy cleaning, and corrosion resistance, ensuring the purity of the fluid during transmission.

2、 The function of sanitary valves

1. Flow control: Sanitary grade valves can accurately control the flow of fluids as needed, ensuring the stability of the production process and the quality of the product.
2. Preventing backflow: Valves can prevent fluid backflow and prevent pollutants from entering the production process.
3. Automation control: Some sanitary valves have automation control functions and can be linked with other equipment to achieve intelligent management of the production line.

3、 The role of sanitary valves in safeguarding human health

Sanitary valves, as important equipment in industries such as pharmaceuticals and food, play a crucial role in ensuring human health. Specifically, its role is reflected in the following aspects:

1. Ensure product safety: The application of sanitary valves can ensure the purity of fluids during transmission, thereby ensuring product safety.
2. Preventing cross contamination: The design of valves can prevent cross contamination between different fluids and reduce the risk of product contamination.
3. Improve production efficiency: Sanitary valves are easy to clean and maintain, which can greatly improve production efficiency and reduce production costs.
4. Reduce health risks: By precisely controlling flow and preventing backflow, sanitary valves can reduce potential risks to human health during the production process.

In short, sanitary valves play a crucial role in industries such as pharmaceuticals and food. Understanding and correctly applying sanitary valves is of great significance for ensuring product quality and human health. With the advancement of technology and the increasing demand for product safety, sanitary valves will play a more important role in the future.

Valve design points:
 
◆All the valve without dead corner design;
◆All the valve with PTFE diaphragm, ensure clean liquid;
◆The valve is arranged inside the taper, after sampling the liquid completely discharged, no residue;
 
Use:
Mainly applied to liquid sampling of following fields including:
◆Medical industry and biotechnology;
◆Beer brewing or beverage industry;
◆Milk making and food industry;
◆Wine industry; 
◆Other industries.
 
Working principle:
 
Sampling valve is designed for food, pharmaceutical andbiotechnology industries, each time before and after sampling for disinfection, the body and the connecting piece is made of a single piece of material, S0 as to avoid the occurrence of cracks and welding holes.
 
Closed valve: disinfection
When the valve is closed, open the valve port of this channel for disinfection, if the use of steam disinfection, it is recommended to use
a small pressure relief valve on the outlet (optional).
 
Open valve: sampling
 
When the valve is opened, the valve stem and diaphragm seal will
shrink, allowing the liquid to pass through. Sterile sampling may be
carried aut by using a standard attachment. These accessories are
designed to ensure that the conditions are suitable for disinfection
(2bar-121 ).
Thermal insulation material to avoid bums.
 




 

Body connection: SAME tank flange, welding, fast loading
Material: Body: 316L valve cover: 304 diaphragm: PTFE
Pressure: maximum working pressure (10bar)
Temperature: temperature range: 1 -1 50℃ dry steam (2bar): 125
 


Sampling:
 
Open valve, sampling;
After the sampling is completed, the valve is closed;
Steam cleaning valve. Please see "sterilizatian"
 
Sterilization:
 
1. Connect the steam hose to the upper part of the valve;
2. Open the steam source, so that it flows through the valve to carry out sterilization. Lasts for 1 minutes at 121;
3. Close the steam source;
4. Remove the steam hose, a sterile rubber plug or sterle mask mounted to the upper connecting pipe.
 


 

 
 

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